Implements the requirements for Quality assurance and Quality control for the Fabrication Yard / Site for Projects.
Ensures Fabrication and Site Erection works comply and meet requirements stated in Quality Manual, procedures, International codes, Standards, Specifications and Client requirements.
Implement and continually improve the Project Quality Management System in accordance with ISO 9001 (latest version) as per WZS Misi Setia Integrated Quality Management System and Procedures, Project Contract Requirements, Relevant codes and standards.
Establish, implement and continually improve the Quality Program i.e. Project Quality Plan (PQP) and Procedures as applicable for Fabrication yard and Project sites including related documentation such as ITP, WPS/PQR, WQT, etc. With inline coordination with Sr.QAQC Engineer.
Identify and Establish Project Specific Procedures related to Quality and Work Instructions are prepared for the fabrication yard and projects as per Approved Master Document Register (MDR) timely.
Establish and implement an effective project documentation system to ensure effective final document submission to Client.
Establish / Prepare and implement NDT Procedures with inline coordination with NDT Coordinators.
Review and Approval of 3RD Party NDT Vendor Organization documents.
Review and Approve supplier Quality control Plan, Programs and Quality documents.
Lead and guide QAQC Lead, QC Engineer, QC Inspector and NDT Coordinator team and ensure optimization of manpower planning and their competency, which includes providing formal orientation periodically.
Identify the Welding procedures required for fabrication yard and project, establish them as per requirement.
Witness WPS/PQR testing as required with Client and 3rd Party during qualification at fabrication yard and project site.
Witness / and to arrange QC Personnel for witness Mechanical Testing at laboratory as required with Client and 3rd Party ensure conformity of material and works according to Project Contract Requirements, Relevant codes, Standards and specifications.
To conduct periodic reviews of the inspection, test activities and documentation.
Monitor and ensure needed tests are performed at fabrication yard and project site.
Monitor and supervise fabrication works and construction works are proceed as per project requirements, Contract meeting the HSE AND Quality requirements.
Monitor everyday quality inspection and ensure QC Inspector inspections are timely and recorded.
Advice, share knowledge and experience for improvements in effective and high productivity.
Ensure effective corrective and preventive action is taken to avoid issue of CAR/NCR internally and externally.
Establish, implement and continually improve the calibration management system of our measuring equipment in line with the Procurement and warehouse management.
Promote quality and safety awareness among the QC team work culture.
Liaise with Client’s third party representatives and certifying authorities to obtain release of goods or services at fabrication yard / project site.
To arrange and coordinate for witness inspection with clients for approval of equipment qualification at vendor facility and at site.
To work with client and suppliers to resolve quality issues at fabrication yard and project site.
Familiar with Raw and finished products of Pipes, Fitting, Plates and Structural members of Carbon, Alloy and Stainless steel.
Familiar with Welding Process i.e. GTAW, SMAW, GMAW and SAW, and FCAW
Familiar with Fabrication knowledge on Piping, Structural, Skid Packages, Shut Down and Maintenance work and other related industries in line with WZSMS mission statement.
Familiar with Semi-Automatic Welding Process and Automation software for pipe spools fabrication system.
To familiarize with Automation software to have welding, NDE and other related fabrication activities traceability of QC Inspection activity and records.
Familiar and vast knowledge on welding consumables for Carbon, Alloy and Stainless steel.
Familiar with Non-Destructive Evaluation (NDE) testing methods like Radiographic Testing, Magnetic Particle Testing, Dye Penetrant Testing, Hardness Testing, Ferrite and PMI, PAUT, TOFD, Ultrasonic testing.
Familiar with Interpretation of Radiographic Films and Evaluation of Ultrasonic Testing and TOFD.
To ensure CAR (issued internally) and NCR (issued externally) are responded timely and effective correction and correction is taken, resolved effectively and analyzed for continual improvement.
Familiar with Analysis on Radiography repair rate and welder’s performance and control.
To ensure Weekly, Monthly Quality report preparation for fabrication yard and projects.
To advice and share areas of improvement related to Quality, Effective Process, Methods, Cost reduction and Productive Production / Erection completion.
To ensure that all supporting NDE contractor submit reports timely and verify the correctness of the reports
To verify all NDE contractor claims prior to approval of progress payment certificate
To establish and implement an effective Project documentation system to ensure effective final document submission to Client.
Bachelor's Degree in Welding and Quality Engineering / Material Science & Metallurgy / Welding Engineering / Mechanical Engineering / Engineering in Petroleum or Oil & Gas Disciplines
With Minimum of Eight (8) Years working Experience in the related Oil & Gas, Petrochemicals, Power ,Chemical industry and Fabrication workshop.
Experience in Expansion Projects, Greenfield and Brownfield development projects, Live Plants will be an added advantage
Certificate in ISO 9001:2015 will be an added advantage.
Professional Certificate in Welding Inspection like CSWIP 3.1 / 3.1 or PCN Level II, AWS Welding Inspection will be an added advantage.
Certified ASNT / PCN Level II in RT ,UT,MT,PT
Good communication skill, critical and analytical thinking and problem solving skills. Strong written and verbal communication skills and ability to obtain cooperation from a wide variety of sources and other departments.
Proficient in English and Bahasa Malaysia
Familiar with Microsoft Word and Excel.
Good communication skills and report writing
Good leadership capability to lead the (the entire QAQC team) QC Lead and QC Inspectors team